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We create, develop and validate novel manufacturing process from the lab bench to pilot scale systems. By developing both product and manufacturing processes in parallel, critical to quality requirements are fully understood and embedded in a capable new manufacturing process.

Our science and engineering teams start with process definition and quickly create potential approaches that are first developed using mathematical simulations before test rigs are designed and built in our prototyping workshop. We then use six sigma techniques to measure and develop process capability and achieve the target performance.

We also design and build pilot scale systems to facilitate statistically significant production runs to demonstrate process capability. Finally we work with external automation suppliers to integrate our new manufacturing technology into factory scale systems. We also specialise in supporting your manufacturing teams to overcome specific challenges of yield, cost or IP constraints through a systematic approach to identify and resolve manufacturing challenges.